Thin Wall CNC Machining Service

Thin wall parts are one of the hardest challenges in machining. They have low rigidity and are easy to deform. Our factory has spent a lot of time and effort on thin wall CNC machining service. We now have a mature set of solutions. We have processed parts with walls as thin as 0.8mm. These include parts in aluminum, stainless steel, titanium, and engineering plastics. The applications range from aerospace shells to medical tubes. Our 19 four-axis CNC machining centers work with special vacuum chucks or custom soft jaws. This spreads the clamping force evenly. It reduces deformation during clamping. This is a key technology for high-quality product. Our programming team also uses special tool paths. We use layered cutting and light passes to control cutting forces. This reduces tool deflection and vibration from the start.

Another challenge with thin walls is stress release. A part may measure correctly on the machine but warp after it is removed. For our thin wall CNC machining service, we use stress-relief annealing and natural aging before machining. During finishing, we use symmetrical cutting and multiple light passes to release stress. We also design temporary support ribs into the part structure. These are removed after machining. This ensures the final part is stable. Our CMM and video projector check wall thickness, profile, and position accurately. If you need product, we suggest you talk to us early. We can advise you on design changes that improve manufacturability and lower costs.

We accept custom orders for thin wall CNC machining service. We provide the complete process. This includes process design, fixture manufacturing, and production. We recommend that clients with thin wall parts talk to us during the design phase. We can work together to optimize the structure and process. The cost and quantity are based on the drawing complexity. Let us help you master product for your most challenging projects.